Industrial Injection Molding Capabilities: Mold Tryouts, Production Runs & Process Control

Our third-generation leadership ensures every project benefits from decades of hands-on molding expertise.

Company Overview

Advanced Plastic Solutions is a third-generation injection molding company based in Sterling Heights, Michigan. With a combined 34 years of experience, principals Randy and Jason Lambert bring deep industry knowledge to every project. Our business is built on delivering mold tryouts, production runs, and service runs that meet or exceed OEM expectations for price, quality, timing, and service.

We understand that each mold and material presents unique challenges. Our team applies practical, hands-on expertise to optimize processing conditions and ensure consistent results. Whether you need a quick trial for a new tool or a steady production partner, we work closely with tooling buyers and production managers to achieve your goals.

Facility & Equipment

Our 10,000 square foot climate-controlled facility houses three Van Dorn injection molding machines ranging from 300 to 700 tons. This range allows us to handle medium-to-large parts and accommodate a variety of mold sizes. Each machine is equipped with the latest process controllers to maintain precise temperature, pressure, and speed parameters throughout the cycle.

Supporting our presses is a full complement of auxiliary equipment, including AEC Whitlock dryers, Temp Tek thermolators, 8-zone SVG units, and PETS and Fast Heat manifold controllers. Vacuum loaders ensure consistent material flow, while a 5-ton overhead crane and 15,000 lb boom truck facilitate safe and efficient mold changes and material handling. This investment in equipment translates to repeatable processing and shorter turnaround times.

Mold Tryout Services

Mold tryouts are a core part of our business. We work with toolmakers and OEMs to validate new molds before they go into full production. Our experienced technicians analyze fill patterns, cooling behavior, and part geometry to identify potential issues early. By dialing in the process on our latest controllers, we help reduce scrap and downtime once the tool is in production.

We provide detailed documentation of tryout conditions, including machine settings, material data, and part measurements. This transparency ensures that tooling buyers have the information needed to make informed decisions. Our goal is to deliver a successful first run and a mold that performs reliably for years.

Production & Service Runs

Beyond tryouts, Advanced Plastic Solutions supports ongoing production and service runs. We offer flexible scheduling to accommodate short-run, just-in-time, and long-term production needs. Our 300-700 ton press range allows us to serve industries requiring durable industrial components, such as automotive, machinery, and consumer goods.

We take pride in meeting customer expectations for on-time delivery and consistent part quality. Our process controllers and skilled operators monitor every cycle to maintain tight tolerances. For service runs, we can replicate existing parts or produce replacement components with short lead times, helping OEMs maintain their installed base without disruption.

Process Control & Quality Assurance

Quality at Advanced Plastic Solutions starts with process control. Our Van Dorn machines are fitted with modern controllers that provide real-time data on injection speed, hold pressure, melt temperature, and cooling time. Our technicians use this data to establish and lock in robust process windows, reducing variability from shot to shot.

We take a practical approach to quality, focusing on what matters: part dimensions, appearance, and function. While we do not hold formal ISO certifications (preferring to let our work speak), we adhere to disciplined process documentation and in-process checks. Our 34 years of combined experience mean we have seen—and solved—most molding challenges, from sink marks to warp.

Midwest Location & Logistics

Located at 35310 Stanley in Sterling Heights, Michigan, we are centrally positioned for the industrial Midwest. Our proximity to major automakers, tool shops, and material suppliers allows for quick mold transfers and material sourcing. The 5-ton overhead crane and 15,000 lb boom truck enable us to handle large molds without additional rigging costs.

We welcome visits from tooling buyers and production managers who want to see our operation firsthand. Our facility is set up for efficient material handling, mold storage, and shipping. Whether you are across town or across the country, we can coordinate logistics to meet your production schedule.

Editorial note: capability notes above are drawn from preserved shop materials associated with advancedplasticsolutions.com. Historical contact details and equipment lists are archival context, not a live quote or capacity guarantee.

Continuity statement: Heritage note: Historical product listings and finish notes are retained for catalog continuity. Presentation is modernized; obsolete prices are not treated as current quotes.

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